Dental Dry Milling Machine

 

The Dental Dry Milling Machine is designed to handle milling materials with diameters of 98mm and 98.5mm, and a maximum thickness of 80mm. It offers high-speed performance with XYZ axis speeds of 4000mm/min (Z axis) and 6000mm/min (XY axis), and a spindle speed range of 6000-60000 RPM. The machine features versatile axis angles with an A-axis rotation of ±360° and a B-axis range of 25° to 115°. Power consumption is optimized, and the machine operates with low noise pollution. The automatic tool magazine can accommodate 8-14 milling burs and is designed for easy, hidden installation for efficient tool management.

 

 

 

 

 

1. High-precision multi-function fixture:
Benefits: This fixture ensures accurate and stable positioning of materials such as zirconia, PMMA, PEEK and wax during milling.
2. Remote control function:
Benefits: Ability to upload, set up, modify programs and adjust all parameters remotely, with flexibility to operate from anywhere.
Benefits: Improved convenience and operational efficiency, even with physical presence next to the machine.
3. Material efficiency (30% more dentures per zirconia block):
Benefits: 30% more dentures per zirconia block compared to other machines. Reduced waste and full utilization of each zirconia block, significant cost savings.

4.in addition to,there are：

 

 

 

1. Core Principles of Dental Dry Milling Machine
Efficient cutting without coolant
Unlike wet milling which relies on coolant, Dental Dry Milling Machine achieves liquid-free machining through the following technologies:

High-speed spindle heat dissipation: Using a high-speed spindle (such as 6000–60,000 rpm), the contact time between the tool and the material is reduced through rapid cutting, reducing friction heat accumulation.

Material thermal stability adaptation: For low thermal conductivity materials such as zirconia, the tool path is optimized (such as layered cutting) to avoid local overheating and micro cracks in the material.

Active air cooling system: Built-in powerful air cooling device, which removes dust and heat from the cutting area through air circulation to maintain stable machining temperature.

Dust control technology
The biggest challenge of dry machining is dust management, which Zotion equipment solves in the following ways:

Enclosed machining cabin: Equipped with a sealed cabin to prevent dust from spilling out and polluting the environment.

Integrated dust collection system: Real-time dust collection through negative pressure adsorption and high-efficiency filters (such as HEPA) to keep the inside of the equipment clean.

2. Multi-axis linkage and motion control
5-axis collaborative processing
The equipment realizes all-round processing of complex geometric shapes through five-axis (X/Y/Z linear axis + A/B rotation axis) linkage:

A axis (±360° rotation): supports unlimited rotation, allowing the tool to cut into the material from any horizontal angle.

B axis (large inclination range 25° to 115°): expands the vertical working angle of the tool to facilitate carving of complex structures such as occlusal surfaces and adjacent surfaces.

Application scenario: Single clamping can complete multi-faceted processing of full crowns, bridges, and implant guides to avoid repeated positioning errors.

3. Digital design and manufacturing process (CAD/CAM integration)
Software-driven processing

CAM path planning: automatically generate tool paths, optimize cutting parameters (such as feed rate, cutting depth), and adjust strategies according to material characteristics (for example, zirconia needs to be milled in layers to prevent edge collapse).

4. Automation and intelligent functions
Automatic tool changer (ATC)
Multi-tool magazine configuration: supports automatic switching of 8-14 tools, adapting to roughing, finishing, chamfering and other processes, reducing manual intervention.

Intelligent tool management: built-in sensors detect tool wear, prompt replacement or automatically compensate for path deviation.

Material and fixture adaptation

Vacuum adsorption fixture: modular fixture design, adaptable to different sizes of blanks (such as 98mm/71mm zirconia discs), to ensure stable clamping.

5. Applicable scenarios

Zirconium oxide crown/bridge: high-speed precision machining, surface finish can be directly glazed and sintered.

Temporary restoration (PMMA): fast cutting, suitable for immediate chairside restoration.

Wax-up and guide: high detail restoration capability, used for implant surgery guide or casting model.

Differentiation of Zotion equipment
(based on brand technology accumulation and user needs)

Energy saving and high efficiency: optimize spindle power and motion algorithm, reducing energy consumption by 15-20% compared with similar equipment.

Intelligent dust removal: dust collection efficiency > 99%, in line with ISO 13485 medical environment cleanliness standards.

Remote monitoring: remote fault diagnosis and software upgrades through the Internet of Things (IoT) to reduce downtime.

High material utilization: unique fixture design (such as tilting clamping) combined with nesting algorithm, saving 20-30% material cost.

 

Why choose zotion??

The Zotion factory was founded in 2009 and has 15 years of production experience. It is the world's leading cad cam dental equipment manufacturing company, dedicated to the production of advanced oral restoration equipment and materials. Choose Zotion factory, you can enjoy a variety of advantages:

1. Innovative technology: The Zotion factory has been committed to researching and developing the latest and most advanced technologies and products, such as this Dental Dry Milling Machine, which uses the latest CNC technology and materials and is efficient and precise

2. Customizability: Zotion factory can provide customized Dental Dry Milling Machine to meet the needs and requirements of different customers. For example: color, pattern, logo, etc., we can personalize it.

3. After-sales service: Zotion factory provides a full range of after-sales services. We have a professional technical team that can provide customers with remote and on-site support.

 

 

 

 

 

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